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Mingo Smart Factory

Mingo Smart Factory is the easiest to use, fastest to implement production monitoring system that you won’t outgrow. This productivity platform is a plug-and-play solution that can be deployed in days not months. It integrates easily with other software.

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Mingo Smart Factory Customers Typically:

Reduce short stops and downtime by 70%

Eliminate 8 hours per week on manual reporting

Find their standardized cycle times are off by 20%

Build a strong foundation for maximum ROI.

What is Your #1 Ask For A Production Monitoring System?

Selecting the Right Production Monitoring System

Top 10 Ways MES Software Fails to Deliver Visibility for Discrete Manufacturers

Lack of Flexibility

MES software is often rigid and inflexible, making it challenging to adapt to the ever-changing demands of discrete manufacturing. With varying product configurations and production requirements, discrete manufacturers need a solution that can accommodate flexibility.

Complexity of Operations

Discrete manufacturing involves intricate processes with multiple variables, making it difficult for MES software to provide comprehensive insights. From multi-level bills of materials to complex routing requirements, MES software struggles to keep up with the complexity of discrete manufacturing operations.

Inadequate Granularity

MES software lacks the granularity required to capture detailed information about individual production units, materials, and components. Discrete manufacturers need a solution that can provide granular visibility into every aspect of their production processes.

Limited Scalability

As discrete manufacturers grow and expand their operations, MES software may struggle to scale effectively. From small-scale production facilities to large, multi-site enterprises, discrete manufacturers need a solution that can grow with them.

Difficulty in Tracking Variations

With a wide range of product variations and configurations, MES software often struggles to track and manage production processes effectively. Discrete manufacturers need a solution that can handle the complexities of tracking variations and ensuring consistency in production.

Lack of Real-Time Visibility

MES software may provide visibility into historical data, but it often lacks real-time monitoring capabilities. Discrete manufacturers need a solution that can provide real-time visibility into their production processes, allowing them to identify and address issues as they arise.

Complexity of Integration

Integrating MES software with existing systems and equipment can be a complex and time-consuming process. Discrete manufacturers need a solution that can seamlessly integrate with their existing infrastructure, minimizing disruption to operations.

High Cost of Ownership

MES software can come with a hefty price tag, making it inaccessible for many discrete manufacturers. With budget constraints and competing priorities, discrete manufacturers need a cost-effective solution that can deliver value without breaking the bank.

Lack of Customization Options

MES software may offer limited customization options, making it difficult for discrete manufacturers to tailor the system to their specific needs. Discrete manufacturers need a dashboard that can be customized to meet their unique requirements and workflows.

Complexity of Use

MES software can be complex and difficult to use, requiring extensive training and expertise to operate effectively. Discrete manufacturers need a solution that is user-friendly and intuitive, allowing them to easily navigate and utilize the system.

manufacturing execution system, MES solution

Communication & Total Visibility to Know What is Happening on the Factory Floor

Get Rid of a White Board Full of Last Week's Numbers

Mingo Smart Factory works with manufacturers to help them get a better grasp on what is actually happening on the factory floor right now. No more relying on gut feelings or historical data to determine if the factory had a good week or bad week.

Stop wasting hours each week assigning someone to walk the factory floor to collect counts, write them on a clipboard, transpose the information onto a white board in the break room, and then pass it off to an intern to enter into Excel.

Automatically collect data through Mingo's sensors, PLC computers or a tablet enabled dashboard. This improves accuracy by removing human error and allows for additional data to be imported like temperature and vibration levels.

Access information instantly from the dashboard to make data-driven decisions. Sign up for automated reporting to be delivered to your email inbox every morning. Get alerted to issues as they happen with mobile alerts.

White Board

Inventory accuracy was something that Bennett Bishop of Ice Industries always wanted for his financial figures but he knew that any data had to be intrinsically tied to the production reporting accuracy.

“Six months before we had Mingo it was, ‘I’m gonna make an 80,000 piece adjustment to our inventory to get this back in line with what’s actually out there.’ We did a physical inventory recently for plant one in our main location where we installed Mingo first. We were accurate to the part and to the pound of steel.

We make small parts, we make big parts, we make heavy parts. From an account standpoint, for everything to be on to the part to the pound of steel, was almost shocking to me. It was nothing like we were doing years before this.

ROI Calculator

Calculate Your ROI Potential In 30 Seconds or Less

So, you’re thinking about making an investment in a manufacturing productivity platform — it will clearly improve your business. But what does that mean in terms of actual dollars and cents? Use the handy tool below to quickly estimate your potential return.

How Does Your ROI Calculator Work?

The ROI Calculator includes five of the most common variables that affect manufacturing efficiency.

Improving just one of these metrics will help you to either increase production or save costs, accelerating your return on investment. Mingo can help with all five, plus more.

Would you like to know more?

Create Calm & Flow So I Can Stop Fighting Fires

The Mingo Guarantee

We will show you the problems you never knew you had

Automatically collect real-time manufacturing data, contextualize it, gather meaningful insights, and display it in actionable dashboards.

Reducing 14-Week Backlog to Gain Half a Million Dollars in Revenue

“Before we implemented Mingo, we had a 14-week backlog in our West Chicago furniture plant, and the inefficiency of the backorders was significant,” said Nick Hinman, Vice President of Corporate Strategy.

With insight into production, standardization in place, and an understanding of key metrics, Tacony was able to gain a balance in the labor to work and not to overproduce if not necessary.

“Really, it eliminates excuses,” said Ben Wohlschlaeger, Business Process Optimization Manager. “When all of the data is there, you can’t argue with it anymore.”

Why Do Customers Love Mingo Smart Factory?

Easy to Use, Flexible to Deploy & Fast Return on Value

Modular & Flexible, Grows with the Company

Built for Manufacturing Teams, Not IT

Implementing Production Monitoring

6-Step Guide

The goal of this guide is to assist manufacturers with the implementation of production monitoring on the plant floor to solve business challenges.

With the right data and the right tools to visualize data, production monitoring can connect your machines and empower you to help solve many of the manufacturing challenges affecting productivity.

Mingo Smart Factory Product Features

All-in-one solution with hardware to connect older machines to the cloud & software for real time data analysis

Software is plug-and-play and fast to implement in days, not months

Gateways and hardware are easy to install by your maintenance staff

Mobile & email alerts so you can get updates and solve problems as they happen

Mingo boxes with gateways and any additional hardware are shipped 80% configured for your unique factory set-up

Flexible dashboard is designed for operators and easy to use

US based customer support team are industry experts and ready to help with any questions

Grows with your business as you identify the next areas for improvement